If we refer to hybrid, it is the use of two or more types of technology in combination to have an even more prominent result. Hybrid injection means hybrid systems on the vertical of the electric and hydraulic systems. Hybrid machines use electric motors for injection of materials into molds with hydraulic systems assisting with the clamping, or keeping the mold closed while injection occurs. When combined, these technologies offer some great benefits.
Energy saving is one major advantage of hybrid injection molding machine. Electric motors consume far less energy than conventional hydraulic systems, potentially meaning lower utility bills for factories. Moreover, hybrid machines often require less maintenance than hydraulic machines. This is due to the fact they have much less moving parts, therefore there is less potential for something to go wrong. This means that it requires less downtime and generates lower maintenance and repair costs.
These machines requires less energy and produces better outcomes than older machines. An electric motor in the injection unit enables accurate control of both injection speed and injection pressure. It does so by running a program that operates a machine that makes parts that are very precise in nature and also uniform in quality. Also, a very powerful hydraulic clamping unit ensures the mold is tightly held together during injection. If the mold opens while injecting, it can ruin the product.
In addition, Hybrid Vertical Injection Machines respond significantly faster than traditional hydraulic machines. They quickly increase and decrease speed, making the production process quicker. That quick response time results in shorter cycle times, which means factories are able to produce more products in less time. Another big advantage of these machines is that they're quieter to run, creating less vibration. This means they are easier and more comfortable to be used by workers, creating a better working environment.
The injected thermal plastic material needs to pass through the melting and injection process, which is performed by a unique screw inside the facility. This screw is driven by the electric motor and allows for very precise speed and pressure control of the injection. Such control leads to parts that are precise and uniform in quality. On the other hand, the hydraulic clamping unit generates the force required to maintain the closure of the mold while injecting.
Of course, this means that the movement is smooth and free from vibration thanks to the hydraulic system in the clamping unit. This is extremely crucial because it guarantees high reliability and accuracy of molding. Hybrid vertical injection machines are able to combine the strengths of both of these systems to create a machine that is unmatched in it's performance and efficiency, making them an excellent option for factories looking to improve their production processes.
We offer various top-of-the-line features that will help you maximize production and minimize downtime. Best of all, for instance, our machines have a full automatic lubrication system that ensures everything runs smoothly and dependably. That means operators do not need to worry about manually oiling the machines. Moreover, our machines feature intuitive controls that allow operators to quickly configure and begin producing products.